The demand for functionality, lightweight and design freedom in the sportswear industry is constantly upgrading. Fabric laser cutting machines, with their millimeter-level precision, contactless processing and complex structure handling capabilities, are driving performance and aesthetic breakthroughs in sportswear, footwear and equipment.
1. Core application scenarios
High-performance sportswear
Breathable structure design
Laser-cut 3D ventilation holes on polyester fiber/elastic fabric (such as Nike AeroSwift track and field suits) can increase the ventilation efficiency by 40% compared with traditional perforation.
Case: The HeatGear® series of Under Armour adopts a laser microhole array to achieve dynamic heat dissipation.
Seamless splicing process
Directly cut the ultrasonic welding edge line to replace sewing thread and reduce friction (Adidas Primeknit football jersey).
(2) Sports footwear
Integrated upper
Laser-cut woven uppers such as Flyknit and Primeknit, with self-melting sealing at the edges to prevent thread shedding (Nike Air Max 270).
Case: New Balance FuelCell running shoes use laser-cut carbon fiber plates to reduce weight and enhance resilience.
Functional hollowing out
Carve breathable grids on the tongue and sides of the shoes (such as Li-ning 䨻 technology running shoes) to achieve weight loss and air circulation simultaneously.
(3) Outdoor sports equipment
Lightweight backpack
Cut Cordula nylon fabric and precisely create the load-bearing system straps, increasing the load-bearing capacity by 15% (Osprey backpack).
Wear-resistant layer of ski suits
Laser-cut drainage channels are made on the GORE-TEX® fabric to prevent the decline in water resistance caused by traditional pinholes (Arc'teryx hard shell down jacket).
2. Technical advantages compared with traditional craftsmanship
| Parameter | Laser Cutting | Traditional Die Cutting/Thermal Cutting |
| Precision | ±0.1mm (ideal for ergonomic cutting) | Curves prone to distortion |
| Efficiency | No mold changes, 30s for new sample production | New designs require 2-3 days for mold creation |
| Design Complexity | Capable of gradient apertures, fractal geometric patterns | Limited to simple shapes |
| Material Adaptability | Handles materials from ultra-stretch spandex to carbon fiber fabrics | High-elastic fabrics prone to shrinkage and deformation |
| Environmental Impact | No mold wear, reduces waste by 50%+ | Metal die waste causes pollution |


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